Smart Multi-Stage Crushing /Microwave Sterilization Equipment Based on IoT Monitoring

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Product Description

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Basic Information

CategoryDetails
Model NO.Customizable
ConditionNew
CertificationISO, CE
AutomationAutomatic
ScrewTwin-Screw
MaterialStainless Steel
Processing Capacity60kg/H
Volume Reduction Rate85%
Power7.5kw*1
Sterilization MethodHigh-Temperature Steam
Working Pressure0.3MPa
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Product Description

Smart multi-stage crushing / microwave sterilization equipment based on IoT monitoring
Smart Multi-Stage Crushing Equipment

Working Principle

The collected medical waste is manually fed into a sterilizer. Inside, a shredding system breaks the waste into particles. After shredding, a pre-vacuum method purges the air, followed by the introduction of high-temperature, high-pressure saturated steam. After treatment, a final vacuum process removes remaining air and moisture. The sterilized waste is significantly reduced in volume and weight, with pathogens effectively killed, allowing it to be treated as ordinary household waste.

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Process Flow

Schematic Diagram

Schematic Diagram of Working Process

Assembly Sequence

System Structure and Assembly Sequence

  • Loading & Crushing: Waste is fed and shredded into fine particles.
  • Sterilization: Saturated steam at 134℃ inactivates microorganisms.
  • Cooling & Cleaning: Internal walls are cooled and cleaned to prevent corrosion.
  • Wastewater Discharge: Sterile water is discharged into hospital systems.
  • Drying: Post-vacuum treatment evaporates moisture and reduces odors.
  • Final Discharge: Processed waste is removed for municipal collection.
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Technical Parameters

System Unit Project Technical Parameters
Processor Parameters Processing Capacity 60kg/h
Single Processing Time 30min
Final Inactivation Level 8Log10
Volume Reduction Rate 85%
Vertical Vessel Volume 420L
Material Stainless steel
Design Temperature 152℃
Crushing System Power 7.5kw*1
Main Shaft Ø110mm 40Cr
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Detailed Photos

Treatment Process Detail

Other Specialized Equipment

Microwave disinfection
Mobile microwave unit
Vertical steam treatment
Chemical treatment
Horizontal sterilization
Small microwave equipment
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Global Cooperation

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Technology Profile

Innovation for a thriving ecosystem; technology for a sustainable future.

Our focus is on the integrated development of environmental protection technology and high-end intelligent manufacturing. We leverage international technological perspectives to focus on ecological environment governance and sustainable development. We drive the comprehensive upgrade of the environmental protection industry towards intelligence, precision, and resource efficiency through disruptive technological innovation and systematic solutions.

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Frequently Asked Questions

What is the sterilization efficiency of this equipment?
The equipment achieves a spore microorganism inactivation level of 8Log10 using high-temperature steam at 134℃, meeting international sterilization standards.
How much can the waste volume be reduced?
The system provides a volume reduction rate of approximately 85% and a weight reduction rate of about 15% after the crushing and drying processes.
Is the crushing system durable for medical waste?
Yes, the system utilizes blades made from imported materials and a high-strength 40Cr main shaft. It features PLC-controlled automatic reversal to prevent jamming.
Does the system support remote monitoring?
Yes, the electronic control system includes an industrial computer and supports mobile phone remote operation via APP, along with remote data monitoring and collection.
What is the required processing time per batch?
The single processing time is approximately 30 minutes, though sterilization holding times can be adjusted (e.g., 20 or 45 minutes) based on local regulatory requirements.
Can we visit the manufacturing facility?
You are warmly welcome to visit our manufacturing workshop on-site or through a live online video tour arranged by our sales staff.

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